Saturday 1 October 2011

Tool Making - Technical Comparison of FIVE big countries MOLD..

USA:-
                   The United States has about 7,000 mold making supplier, 90% were less than 50 small businesses. Since the height of the development of industrialization, the United States die industry has become a mature high-tech industries in the world. The United States die steel production and supply have been standardized, universal application of die design and manufacturing CAD / CAE / CAM technology, processing technology, supporting the advanced inspection equipment, large-scale, complex, precision, long life, high performance tooling to advanced level of development. However, since since the 90s of last century the U.S. economy faces big adjustments post-industrial era, major changes, but also the face of strong international competition - from the cost pressures, time pressures and competitive pressures.


GERMANY:-
                        Germany has always produced excellent processing skills and precision machinery, tools, known for its mold industry, but also fully embodies this characteristic. The content of the complex for the mold industry, after years of practice and exploration, German mold manufacturers formed a consensus: that the industry must be coordinated and work together to tap the development potential, with a spirit of innovation, technological progress together, learn from each other, play well overall advantage in order to achieve industry success. In addition, to meet the current demand for rapid development of new products, not only the big companies in Germany, established a new development center, and many small and medium enterprises to do the same, take the initiative to do research and development work for clients. In research has always been very active in Germany, as its unbeaten in the international market an important foundation. In the fierce competition, the German mold industry for many years lived in the international market to maintain a strong position in the export rate has been stable at around 33%. According to the German workers, the mold industry organizations - the German Machinery Manufacturers Association (VDMA) Tool and Die Association statistics, Germany has about 5,000 mold companies, in 2003 itself the output value of the German Die 48 billion euros. One (VDMA) has 90 member enterprises die, this 90 key business value of the mold die output of Germany accounted for 90%.so lets imagine todays growth.


AUSTRALIA:-
                            Australia's rapid economic development in recent years, but the next few years also continue to increase momentum. But as a basis for the mold manufacturing industry, especially the stamping die manufacturing capacity can not keep up economic development, this much-needed imports from abroad, stamping die manufacturing technology and capacity, and mold industry in China is just in this area have a greater advantage, market prospects. Detailed analysis is as follows: China stamping die enterprises technology and equipment is higher than Australia. At present, four major automobile die enterprises have 56 sets of CNC milling machine, in which 35 sets of large, high-speed milling 5 (of which 20,000 rpm spindle rev / min 2 sets). Taiwan has 143 computer workstations, equipped with 200 sets of various software, as well as molding analysis software and reverse engineering software, 8 sets. 5 large coordinate measuring machines, commissioning 30 presses (1600 tons, 1400 tons, 1300 tons, 800 tons, 600 tons), 16 spotting presses, cranes and more than 15 tons to 30 tons, which far exceeds the Australian equipment level.



CHINA:-
                       China has a complete die design and manufacture of technical staff and programmers, skilled workers, CNC machine operator, fitter assembly and mold commissioning. China's labor wage levels lower than in Australia, now with the car stamping die manufacturing capabilities, production capacity of more than 200 sets of manufacturing in the years to 400 sets of large and medium sized stamping dies, and business equipment load is not high, fully capable of manufacturing molds for Australia.
  Australian automotive die design and manufacture of software used mostly ug, pro-e, catia and euclid, mold companies in China with the same software, can be shared, cae analysis software and simulation analysis software has a similar shape. Foreign Cooperation for us this has provided good conditions.
  Die Association of Australia, Adelaide mode to do, all the Chinese Association of Melbourne mold and die manufacturing market place great hope. China's exports to Australia which will create favorable conditions for mold.



SINGAPORE:-
                            Singapore is only 300 million people of a small country in the 80 to 90 years, government attention and support the development of precision molds, the introduction of many policies, the rapid growth of mold industry, and promote Singapore's rapid economic development. Singapore has various types of molds and precision machining related businesses more than 1,000 more than die over 4.5 billion yuan in output value, the mold industry in Asia has a very important influence and role. Die enterprises have listed more than 10. More than 65% of Singapore's mold production for electronic-related industries are supporting the production of mold is not large, but they are high- precision, high levels of mold. Singapore enterprises are mainly concentrated in the semiconductor die framework / packaging molds, metal stamping die, plastic mold, silicone rubber mold and other fields.

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